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The changing shape of micromachining

Contract manufacturers that perform precision micromachining play a useful role developing prototypes of biomedical parts smaller than 2 in3. Micromachining can replace or complement traditional EDM, forming, stamping, and injection molding for plastics, aluminum, brass, titanium, stainless steel, ceramics, and glass. For example, prototypes traditionally micro-injection-molded can be machined instead, thereby eliminating the need for expensive molds. Micromachining is also suitable for micro medical parts requiring intricate 3D freeform geometry.

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Small machines for small parts

Several manufacturing operations are available for the fabrication of micro parts, components with feature sizes less than 1 mm. Such operations include...

Designers' Guide to Micromachining Plastics

The pressure to reduce costs has many designers rethinking their material selections. Precision-flow devices, for instance, traditionally were constructed...

Air-powered spindle gives micromachining a boost

A recent spindle that runs on compressed air lets companies perform ultra high-speed and precision micromachining on existing machining centers. The RBX...

Mechanical cochlea: One step closer to an artificial ear

Engineers at the University of Michigan have micromachined a life-sized cochlea that could one day translate acoustic vibrations into electrical signals...

Pressure sensor eliminates common-mode errors

Millivolt Output pressure sensors reduce all output offset or common-mode errors. The sensors use a silicon, micromachined, stress-concentration-enhanced...

Machining in Miniature

Manufacturing tiny medical components can be tricky. Parts can have features that measure less than 100 micron about that of a human hair. At such fine...

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